Orthodontic Lab

We've started our orthodontic lab with the specific goal to serve dental professionals and help them overcome the problems they often have in this part of their work. We fabricate a full range of orthodontic appliances with consistency and as fast as possible.

Whether you're looking for all-on-4 implants, retainers, space maintainers, or complex functional appliances, we partner with you to reach the highest standard of care for your patients. Our experienced team understands the clinical importance of appliance accuracy and turnaround time, so you can count on us!

About Our Orthodontic Lab

Cusp Dental Design's Orthodontic Lab is dedicated to providing custom implants, orthodontic appliances, and others, while everything we design and produce guarantees reliability and patient comfort. We take advantage of modern digital design methods paired with our craft skills, which gives a perfect combination of advanced and old-school results.

Our technicians have extensive experience and understand how important small adjustments are to overall case success. Whether you're sending analog impressions or digital scans, you can count on getting back exactly what you need.

If your ortho cases transition into prosthetic needs, our lab is equipped to support your restorative workflow as well.

I’ve been very happy with their service. They consistently deliver great results, and the cases always fit perfectly. They’re also able to expedite cases when needed, which has been a huge help.

Sean Hashemi

HOW IT WORKS

The Cusp Dental Design Process

We take a detailed, multi-phase approach here at Cusp Dental Design to guarantee precision in every restoration. Our process for making orthodontic appliances is similar, except there is no temporary solutions, but we make the final one straight away.

HIGH-RESOLUTION SCANS

We begin by analyzing high-resolution digital scans of your patient's oral structure, to get a better understanding of the needs, including specific jaw problems, implant positioning, bone density, occlusion, and anything else necessary.

TEMPORARY BRIDGE FABRICATION

Before crafting the final restoration, we create a temporary implant-supported bridge that mirrors the size, shape, and shade of the permanent prosthetic.

DIGITAL MOCK-UP FOR PREVIEW AND ADJUSTMENTS

Using advanced CAD software, we design a digital mock-up of the final bridge, giving you a preview of its aesthetics and functionality.

FINAL SCANS FOR PRECISION FIT

Once the temporary restoration is approved, we take high-precision scans.

DIGITAL DESIGN WITH EXOCAD TECHNOLOGY

Our expert technicians use Exocad to digitally design the final bridge.

PRECISION MILLING FOR EXCEPTIONAL STRENGTH

Once the design is finalized, it is sent to a high-precision milling machine, where the bridge is fabricated from premium strength zirconia.

GLAZING FOR NATURAL AESTHETICS

To enhance the final appearance, we apply a glazing process that gives the restoration a natural translucency, mimicking the light-reflecting properties of enamel.

CUSTOM STAINING FOR A SEAMLESS MATCH

Each bridge undergoes meticulous custom staining to match the patient's natural color.

QUALITY ASSURANCE CHECKS

Before delivery, every implant-supported bridge goes through a strict quality control process. We assess fit, function, occlusion, and durability.

SECURE DELIVERY & CHAIRSIDE SUPPORT

Once the final bridge is complete, it is packed and shipped to your practice.

Send Us Your Case for a Fast Turnaround

They’re a great dental lab! Fast, efficient, and fair. If you’re looking for a lab that does outstanding work, this is the one!

Alejandro Pantoja

Why Choose Cusp Dental Design Denture Fabrication?

Orthodontic Lab Services

We noticed that many dental laboratories are just vendors, and we wanted something different; we want to be your lab partners. We know your time and reputation matter! Here's what sets us apart:

Experienced ortho technicians with an eye for detail

Our team brings years of orthodontic lab experience to every case. We know how even the smallest adjustment can impact treatment, and we treat every case with clinical precision.

Reliable turnaround times that keep your schedule moving

Timely delivery is non-negotiable when it comes to patient satisfaction. We offer consistent case flow management so you can plan chair time confidently without disruptions.

Digital and analog compatibility, so you can work your way

Whether you're submitting physical impressions or intraoral scans, our lab will follow your workflow. We accept files from all major scanning systems and provide clear protocols for both formats.

Responsive communication for smoother case management

We're easy to reach, and we believe proactive communication prevents errors and delays. Our team is available to answer technical questions, clarify prescriptions, and update you at every stage.

Have Questions? Our Expert Team Is Ready to Help

Good results, happy with the service. Caring and on time. Highly recommend!

Elham Partovi

Other Dental Services We Offer

ALL-ON-4

We specialize in fabricating full-arch, fixed prostheses for All-on-4 cases. Our team collaborates closely with you to plan implant positioning, load distribution, and immediate loading when required.

Appliances

Removable Appliances
Fixed Appliances
Functional & Growth Appliances
Expansion Appliances
Retention & Post-Treatment Devices

Implant Supported Crowns

From single-unit anterior esthetics to posterior functionals, our implant-supported crowns deliver a precise fit and natural emergence profile.

How can digital workflows improve the accuracy of All-on-4 treatment planning?

Digital tools like CBCT imaging, guided surgery, and software like Exocad ensure precise implant placement, prosthetic fit, and streamlined workflows for predictable results.
What follow-up care protocols should be established for All-on-4 patients?

Patients should follow strict oral hygiene regimens, attend regular follow-ups for occlusal adjustments, and undergo annual assessments, including radiographic evaluation.
What complications or challenges should I watch for in All-on-4 cases?

Common challenges include implant angulation issues, insufficient primary stability, and complications with provisional restorations.
How to handle cases with limited bone density for All-on-4 implants?

The All-on-4 technique leverages angled posterior implants to bypass areas of low bone density, reducing the need for sinus lifts or bone grafting.
What prosthetic materials work best for All-on-4 restorations?

Materials like full-contour zirconia and hybrid acrylic/titanium offer excellent durability and aesthetics. The choice of material depends on functional demands and patient preferences.