Denture Fabrication

At Cusp Dental Design, we know how important it is for your patients to receive dentures that feel as good as they look. So, when it comes to denture fabrication, we focus on precision-crafted complete and partial dentures designed specifically for dental professionals.

With a combination of digital accuracy and hands-on craftsmanship, we deliver top-level prosthetics. Our job is to make yours easier!

Book a Case Planning Call with Our Lead Technician.

About Our Denture Fabrication

Every denture starts with collaboration. Our design process begins by analyzing your case requirements, impressions, and bite registrations.

We provide both complete and partial denture fabrication using industry-leading materials and most proven techniques. For partial dentures, we offer metal frameworks, flexible bases, or combination designs.

For complete dentures, we focus on precise fit and occlusion using advanced bite registration and anatomical considerations. Each case is treated with individual attention to match your prescription and your patient's needs.

I’ve been very happy with their service. They consistently deliver great results, and the cases always fit perfectly. They’re also able to expedite cases when needed, which has been a huge help.

Sean Hashemi

HOW IT WORKS

The Cusp Dental Design Process

We take a detailed, multi-phase approach here at Cusp Dental Design to guarantee precision in every denture.

HIGH-RESOLUTION SCANS FOR ACCURATE PLANNING

We begin by analyzing high-resolution digital scans (or traditional impressions) of your patient's oral structure. This helps us understand key factors such as bone structure, occlusion, and soft tissue contours.

CUSTOM TRAY & FINAL IMPRESSIONS

Once the initial scans are reviewed, we fabricate a custom impression tray for your patient, which is used to take precise final impressions.

BITE REGISTRATION & OCCLUSAL RECORDS

We collect essential bite records, including vertical dimensions, midline, canine line, and occlusal relationships, to make sure the dentures will provide the correct function and aesthetics.

TOOTH SELECTION & WAX TRY-IN

Using the gathered information, we set up a wax try-in with trial teeth that match your patient's esthetic and functional needs.

DOCTOR FEEDBACK & ADJUSTMENTS

We send the wax try-in to your practice for evaluation. This is where you can make any necessary adjustments to tooth positioning, bite alignment, and appearance.

FINAL PROCESSING (ACRYLIC OR MILLED BASE)

Once the wax try-in is approved, we move forward with the final processing. Using either traditional acrylic or advanced CAD/CAM technology (for milled bases), the denture is manufactured to exact specifications.

POLISHING & AESTHETIC FINISHING

For a lifelike finish, the denture is polished to a smooth, natural surface. We pay special attention to details like translucency and color.

CUSTOM STAINING & COLOR MATCHING

We apply custom staining to the teeth to achieve a realistic, lifelike look.

QUALITY ASSURANCE CHECKS

Every complete denture undergoes a thorough quality control process.

SECURE DELIVERY & CHAIRSIDE SUPPORT

Once the final denture is complete, it is packaged and shipped to your practice. We provide any necessary chairside support.

Need a Reliable Lab for Removables? Let's Talk.

AAA+ product and service! I’ve went to Cusp twice for a crown and flipper. Amazing experiences!

JEFF ODUM

Why Choose Cusp Dental Design Denture Fabrication?

Denture Fabrication Service

We support your practice with lab work and dependable collaboration. Here's why dentists choose us as their long-term lab partner:

Quality Control You Can Trust

Before any denture leaves our lab, it undergoes multiple checkpoints for occlusion, fit, and aesthetics. We stand behind every product that bears our name.

Reliable Turnaround Times

We understand chair schedules and patient expectations. Our workflows are simplified (without compromising quality) to provide consistent, on-time delivery without compromising quality.

Advanced Digital Integration

We accept digital scans and provide CAD/CAM design services using Exocad and other leading technologies. Whether you're fully digital or just starting, we adapt to your workflow.

Support for Complex Cases

We routinely handle edentulous arches, combination cases, and custom partial designs. Our team can help troubleshoot and plan even the most challenging dentures.

Get Your Free Denture Design Consultation Today.

Good results, happy with the service. Caring and on time. Highly recommend!

Elham Partovi

Other Dental Services We Offer

ALL-ON-4

We specialize in fabricating full-arch, fixed prostheses for All-on-4 cases. Our team collaborates closely with you to plan implant positioning, load distribution, and immediate loading when required.

ALL-ON-X

Whether your case requires five, six, or more implants, our All-on-X solutions are designed for long-span durability and lifelike aesthetics. We support both zirconia and hybrid materials to match your treatment preferences.

Implant Supported Bridges

All-on-8 bridges utilize eight implants for the most secure and comprehensive full-arch solution. This option is perfect for patients seeking exceptional stability, particularly in cases where more extensive support is needed for complex restorations.

How can digital workflows improve the accuracy of All-on-4 treatment planning?

Digital tools like CBCT imaging, guided surgery, and software like Exocad ensure precise implant placement, prosthetic fit, and streamlined workflows for predictable results.
What follow-up care protocols should be established for All-on-4 patients?

Patients should follow strict oral hygiene regimens, attend regular follow-ups for occlusal adjustments, and undergo annual assessments, including radiographic evaluation.
What complications or challenges should I watch for in All-on-4 cases?

Common challenges include implant angulation issues, insufficient primary stability, and complications with provisional restorations.
How to handle cases with limited bone density for All-on-4 implants?

The All-on-4 technique leverages angled posterior implants to bypass areas of low bone density, reducing the need for sinus lifts or bone grafting.
What prosthetic materials work best for All-on-4 restorations?

Materials like full-contour zirconia and hybrid acrylic/titanium offer excellent durability and aesthetics. The choice of material depends on functional demands and patient preferences.