Complete Denture Fabrication
At Cusp Dental Design, we understand the efficiency and collaboration it takes to deliver exceptional prosthodontic solutions. Our Complete Denture Fabrication service is made exclusively for dentists who demand consistency, accuracy, and top-tier craftsmanship from their lab partner. We provide lab-driven support every step of the way.
About Our Complete Denture Fabrication
​Complete denture fabrication is a multi-step process designed to restore full dental arches using removable prosthetics. Our lab uses a combination of traditional and digital workflows to create complete dentures that deliver ideal function and aesthetics. From the first impression to Denture delivery, each case receives individual attention to provide anatomical fit and patient satisfaction. We manufacture both conventional and immediate dentures.
I’ve been very happy with their service. They consistently deliver great results, and the cases always fit perfectly. They’re also able to expedite cases when needed, which has been a huge help.
Sean Hashemi
HOW IT WORKS
The Cusp Dental Design Process
We take a detailed, multi-phase approach here at Cusp Dental Design to guarantee precision in every denture.
HIGH-RESOLUTION SCANS FOR ACCURATE PLANNING
We begin by analyzing high-resolution digital scans (or traditional impressions) of your patient's oral structure. This helps us understand key factors such as bone structure, occlusion, and soft tissue contours.
CUSTOM TRAY & FINAL IMPRESSIONS
Once the initial scans are reviewed, we fabricate a custom impression tray for your patient, which is used to take precise final impressions.
BITE REGISTRATION & OCCLUSAL RECORDS
We collect essential bite records, including vertical dimensions, midline, canine line, and occlusal relationships, to make sure the dentures will provide the correct function and aesthetics.
TOOTH SELECTION & WAX TRY-IN
Using the gathered information, we set up a wax try-in with trial teeth that match your patient's esthetic and functional needs.
DOCTOR FEEDBACK & ADJUSTMENTS
We send the wax try-in to your practice for evaluation. This is where you can make any necessary adjustments to tooth positioning, bite alignment, and appearance.
FINAL PROCESSING (ACRYLIC OR MILLED BASE)
Once the wax try-in is approved, we move forward with the final processing. Using either traditional acrylic or advanced CAD/CAM technology (for milled bases), the denture is manufactured to exact specifications.
POLISHING & AESTHETIC FINISHING
For a lifelike finish, the denture is polished to a smooth, natural surface. We pay special attention to details like translucency and color.
CUSTOM STAINING & COLOR MATCHING
​We apply custom staining to the teeth to achieve a realistic, lifelike look.
QUALITY ASSURANCE CHECKS
​Every complete denture undergoes a thorough quality control process.
SECURE DELIVERY & CHAIRSIDE SUPPORT
Once the final denture is complete, it is packaged and shipped to your practice. We provide any necessary chairside support.
Get consistent results with every case!
AAA+ product and service! I’ve went to Cusp twice for a crown and flipper. Amazing experiences!
JEFF ODUM
Why Choose Cusp Dental Design Complete Denture Fabrication?
Complete Denture Fabrication Service
Our team of experienced technicians brings years of prosthodontic expertise to every complete denture case. We understand the ripple effect lab's quality can have on chairside efficiency, patient satisfaction, and long-term outcomes. That's why we prioritize quality and consistency above all else. Here's what sets our Complete Denture Fabrication service apart:
Case-by-case customization for fit, function, and aesthetics
Each case is evaluated individually. We don't rely on generic setups, but we work closely with your preferences and clinical details. Each set-up is a unique signature.
Easy communication with support technicians
Our technicians are always accessible and responsive. You'll never be left waiting for answers.
High-grade materials that meet your standard
​We use only trusted, clinically proven materials: including Lucitone 199 and other high-impact acrylic bases and premium-grade IPN prosthetic teeth.
Support for analog and digital workflows
​Whether you're working with traditional impressions or using the latest intraoral scanners, we adapt to your process.
Get a Customized Lab Fee Proposal — Our Pricing is Always Transparent
Good results, happy with the service. Caring and on time. Highly recommend!
Elham Partovi
Other Dental Services We Offer
We provide full-arch, fixed solutions using the All-on-4 protocol, made for immediate function and long-term aesthetics.
Whether your case requires five, six, or more implants, our All-on-X solutions are designed for long-span durability and lifelike aesthetics. We support both zirconia and hybrid materials to match your treatment preferences.
We fabricate screw-retained and cementable implant bridges with proper emergence profile, contour, and occlusion.
-
How can digital workflows improve the accuracy of All-on-4 treatment planning?Digital tools like CBCT imaging, guided surgery, and software like Exocad ensure precise implant placement, prosthetic fit, and streamlined workflows for predictable results.
-
What follow-up care protocols should be established for All-on-4 patients?Patients should follow strict oral hygiene regimens, attend regular follow-ups for occlusal adjustments, and undergo annual assessments, including radiographic evaluation.
-
What complications or challenges should I watch for in All-on-4 cases?Common challenges include implant angulation issues, insufficient primary stability, and complications with provisional restorations.
-
How to handle cases with limited bone density for All-on-4 implants?The All-on-4 technique leverages angled posterior implants to bypass areas of low bone density, reducing the need for sinus lifts or bone grafting.
-
What prosthetic materials work best for All-on-4 restorations?Materials like full-contour zirconia and hybrid acrylic/titanium offer excellent durability and aesthetics. The choice of material depends on functional demands and patient preferences.